Kaʻina Hoʻomaʻemaʻe Aila Hiki: Hoʻoheheʻe wai
Hōʻike huahana
ʻO ke kaʻina hana degumming i ka mea kanu hoʻomaʻemaʻe aila ʻo ia ka wehe ʻana i nā haumia gum i loko o ka ʻaila maʻemaʻe ma ke ʻano kino a i ʻole kemika, a ʻo ia ka pae mua o ka hoʻomaʻemaʻe ʻaila / hoʻomaʻemaʻe.Ma hope o ke kaomi ʻana a me ka wehe ʻana i ka mea hoʻoheheʻe mai nā hua aila, ʻo ka ʻaila ʻaila ka nui o nā triglycerides a me ka liʻiliʻi ʻole triglyceride.ʻO ka hui non-triglyceride me ka phospholipids, nā protein, ka phlegmatic a me ke kō e hana me nā triglycerides e hana i ka colloid, ka mea i kapa ʻia ʻo nā haumia gum.
ʻAʻole pili wale nā mea haumia i ka paʻa o ka ʻaila akā pili pū kekahi i ka hopena o ka hoʻomaʻemaʻe ʻaila a me ka hoʻoili hohonu.No ka laʻana, he mea maʻalahi ka aila non-degummed e hana i ka aila emulsified i loko o ke kaʻina hoʻomaʻemaʻe alkaline, pēlā e hoʻonui ai i ka paʻakikī o ka hana, ka hoʻomaʻemaʻe ʻaila pohō, a me ka hoʻohana ʻana i nā mea kōkua;i ke kaʻina hana decolorization, ka aila non-degummed e hoʻonui i ka hoʻohana ʻana i ka adsorbent a hoʻemi i ka pono discoloring.No laila, pono ka wehe ʻana i ke kāʻei ma ke ʻano he kaʻina mua o ka hoʻomaʻemaʻe ʻaila ma mua o ka deacidification aila, decolorization aila, a me ka deodorization aila.
ʻO nā ʻano kikoʻī o ka degumming ʻo ia ka hydrated degumming (water degumming), acid refining degumming, alkali refining method, adsorption method, electropolymerization and thermal polymerization method.Ma ke kaʻina hoʻomaʻemaʻe aila ʻai, ʻo ke ʻano maʻamau i hoʻohana ʻia ʻo ia ka hydrated degumming, hiki ke unuhi i nā phospholipids hydratable a me kekahi mau phospholipids non-hydrate, aʻo ke koena non-hydrate phospholipids pono e wehe ʻia e ka acid refining degumming.
1. Ka loina hana o ka hydrated degumming (water degumming)
Aia i loko o ka ʻaila ʻaila mai ke kaʻina hoʻoheheʻe ʻana i ka wai, ka mea nui i ka phospholipids, pono e hoʻoneʻe ʻia mai ka ʻaila e hiki ai i ka ua liʻiliʻi a hoʻopaʻa i ka wā o ka lawe ʻana i ka aila a me ka mālama lōʻihi.He ʻano hydrophilic ke ʻano o nā mea haumia e like me ka phospholipids.ʻO ka mea mua, hiki iā ʻoe ke hoʻoulu a hoʻohui i kahi nui o ka wai wela a i ʻole electrolyte aqueous solution e like me ka paʻakai & phosphoric acid i ka ʻaila ʻaila wela.Ma hope o kekahi manawa hoʻololi, e hoʻopili ʻia nā haumia gum, hoʻemi ʻia a wehe ʻia mai ka ʻaila.I ke kaʻina hana degumming hydrated, ʻo ka nui o ka phospholipid nā mea haumia, a me kekahi mau protein, glyceryl diglyceride, a me mucilage.ʻO ka mea hou aku, hiki ke hana ʻia nā ʻōpala i unuhi ʻia i lecithin no ka meaʻai, hānai holoholona a i ʻole no ka hoʻohana ʻenehana.
2. ʻO ke kaʻina hana o ka hoʻoheheʻe wai (wai degumming)
ʻO ke kaʻina hana hoʻoheheʻe wai e pili ana i ka hoʻohui ʻana i ka wai i ka ʻaila maʻemaʻe, ka hoʻomaʻemaʻe ʻana i nā ʻāpana hiki ke hoʻoheheʻe ʻia i ka wai, a laila wehe i ka hapa nui o lākou ma o ka hoʻokaʻawale centrifugal.ʻO ka māhele māmā ma hope o ka hoʻokaʻawale centrifugal ʻo ia ka ʻaila degummed crude, a ʻo ka māhele koʻikoʻi ma hope o ka hoʻokaʻawale centrifugal he hui pū ʻana o ka wai, nā mea hiki ke hoʻoheheʻe ʻia i ka wai a me ka aila i hoʻopili ʻia, i kapa ʻia ʻo "gums".Hoʻomaloʻo ʻia ka ʻaila degummed ma mua o ka hoʻouna ʻia ʻana i kahi waihona.Hoʻopi hou ʻia ka ʻāʻī ma luna o ka ʻai.
I loko o ka mea kanu hoʻomaʻemaʻe aila, hiki ke hoʻohana pū ʻia ka mīkini degumming hydrated me ka mīkini deacidification aila, ka mīkini decolorization, a me ka mīkini deodorizing, a ʻo kēia mau mīkini ke ʻano o ka laina hana hoʻomaʻemaʻe aila.Hoʻokaʻawale ʻia ka laina hoʻomaʻemaʻe i ke ʻano intermittent, semi-continuous type, a me ke ʻano hoʻomau piha.Hiki i ka mea kūʻai ke koho i ke ʻano e like me kā lākou mana hana e pono ai: ʻo ka hale hana me ka mana hana o 1-10t i kēlā me kēia lā he kūpono ia no ka hoʻohana ʻana i nā mea ʻano intermittent, 20-50t i kēlā me kēia lā hale hana kūpono no ka hoʻohana ʻana i nā mea hana semi-continuous type, e hana ana. ʻoi aku ka maikaʻi ma mua o 50t i kēlā me kēia lā no ka hoʻohana ʻana i nā lako ʻano hoʻomau.ʻO ke ʻano maʻamau i hoʻohana ʻia ʻo ia ka intermittent hydrated degumming production line.
ʻĀpana ʻenehana
ʻO nā kumu nui o ka hydrated degumming (wai degumming)
3.1 Ka nui o ka wai i hoʻohui ʻia
(1) Ka hopena o ka wai hoʻohui ʻia i ka flocculation: Hiki i ka nui o ka wai kūpono ke hana i kahi ʻano liposome multi-layer paʻa.ʻAʻole lawa ka wai e alakaʻi i ka hydration incomplete a me ka flocculation colloidal maikaʻi ʻole;ʻO ka wai nui e hana i ka wai-ʻaila emulsification, kahi paʻakikī e hoʻokaʻawale i nā haumia mai ka ʻaila.
(2) ʻO ka pilina ma waena o ka maʻiʻo wai i hoʻohui ʻia (W) a me ka maʻiʻo glum (G) i ka wela hana ʻokoʻa:
haʻahaʻa wela hydration (20 ~ 30 ℃) | W=(0.5~1)G |
ka hoʻoheheʻe ʻia o ka mahana wela (60 ~ 65 ℃) | W=(2~3)G |
kiʻekiʻe wela hydration (85 ~ 95 ℃) | W=(3~3.5)G |
(3) Ho'āʻo laʻana: Hiki ke hoʻoholo ʻia ka nui kūpono o ka wai i hoʻohui ʻia ma o ka hoʻāʻo laʻana.
3.2 Hana wela
ʻO ka mahana hana e pili ana i ka mahana koʻikoʻi (no ka flocculation maikaʻi, hiki ke piʻi iki ka mahana hana ma mua o ka wela koʻikoʻi).A e hoʻopili ka mahana hana i ka nui o ka wai i hoʻohui ʻia ke kiʻekiʻe ka mahana, nui ka nui o ka wai, inā ʻaʻole, liʻiliʻi.
3.3 Ka ikaika o ka hui ʻana o ka hydration a me ka manawa pane
(1) ʻO ka wai hoʻomaʻemaʻe like ʻole: ʻO ka hoʻoulu ʻana o ka gum he hopena heterogeneous i ka pilina pili.I mea e hana ai i ka aila-wai emulsion moku'āina, mechanical hui 'ana i ka hui 'ana e hiki ke hoʻopuehu piha i nā droplets, pono e hoʻoikaika 'ia ka hui 'ana i ka nui o ka wai i hoʻohuiʻia a he haʻahaʻa ka mahana.
(2) Intensityof hydration mixing: I ka hui ʻana i ka aila me ka wai, ʻo 60 r / min ka wikiwiki o ka hoʻoulu ʻana.I ka manawa o ka hana ʻana o ka flocculation, ʻo ka wikiwiki o ka hoʻoulu ʻana he 30 r / min.ʻO ka manawa pane o ka hui ʻana o ka hydration ma kahi o 30 mau minuke.
3.4 Electrolytes
(1) Nā ʻano like ʻole o nā electrolytes: Paʻakai, alum, sodium silicate, phosphoric acid, citric acid a dilute sodium hydroxide solution.
(2) Ka hana nui o ka electrolyte:
a.Hiki i nā Electrolytes ke hoʻokaʻawale i kekahi hoʻoili uila o nā ʻāpana colloidal a hoʻoikaika i nā ʻāpana colloidal e hoʻoheheʻe.
b.No ka hoʻololi ʻana i nā phospholipid non-hydrated i nā phospholipid hydrated.
c.Alum: kōkua flocculant.Hiki i ka Alum ke komo i nā puaʻa i loko o ka ʻaila.
d.E chelate me nā ion metala a wehe iā lākou.
e.No ka hoʻoikaika ʻana i ka flocculation colloidal kokoke a hōʻemi i ka ʻaila ʻaila o nā flocs.
3.5 Nā kumu ʻē aʻe
(1) Kaulike o ka aila: Ma mua o ka hydration, pono e hoʻoulu ʻia ka ʻaila ʻaila i hiki ke puʻunaue like ʻia ka colloid.
(2) ka mahana o ka wai i hoʻohui ʻia: Ke hoʻoheheʻe ʻia, pono e like ka mahana o ka hoʻohui ʻana i ka wai a i ʻole ke kiʻekiʻe iki ma mua o ka mahana o ka aila.
(3) Hoʻohui ʻia ka maikaʻi o ka wai
(4) Paʻa hana
ʻO ka mea maʻamau, ua hoʻoholo ʻia nā ʻenehana ʻenehana o ke kaʻina degumming e like me ka maikaʻi o ka ʻaila, a ʻokoʻa nā ʻāpana o nā ʻaila like ʻole i ka hana degumming.Inā makemake ʻoe i ka hoʻomaʻemaʻe ʻaila, e ʻoluʻolu e kelepona mai iā mākou me kāu mau nīnau a manaʻo paha.E hoʻonohonoho mākou i kā mākou ʻenehana loea e hana i kahi laina ʻaila kūpono i hoʻolako ʻia me nā lako hoʻomaʻemaʻe aila kūpono no ʻoe.